Thick Sheet Deburring Machine

The deburring and chamfering machine is specifically designed for surface treatment of carbon steel components. It features an innovative combination of two sets of wide abrasive belts for deburring and four universal rotary brushes for chamfering. This design ensures efficient and precise removal of surface burrs while achieving edge chamfering and surface brushing, significantly improving the surface quality and appearance of the workpiece. The Deburring & Brushing Machine meets the precision and quality requirements of carbon steel surface treatment across various industries, enhancing both production efficiency and product value. Parameters can be adjusted according to different processing needs, and suitable abrasives can be selected accordingly. The metal deburring machine is equipped with one 5.5kW wet dust collector. Dust removal method: The dust generated during operation is effectively extracted through a dust collection port, eliminating most of the dust, preventing potential dust explosion hazards, and keeping the internal structure clean.

Model:XDP-800MRRP

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Product Description

Thick Sheet Deburring Machine

Perfect Deburring: The XDP-800MRRP Carbon Steel Deburring machine is a high-efficiency deburring solution specifically designed for carbon steel, iron, and medium-to-thick plates. Deburring & Brushing Machine features magnetic adsorption technology, ensuring stable workpiece fixation for high-precision processing. Deburring machine effectively removes burrs, sharp edges, and oxide layers produced by laser cutting, stamping, and milling, while also enabling chamfering, slag removal, and surface finishing.

Main configuration list	PCL touch screen(7-inch): Delta
	Abrasive belt motor(7.5kw): Huarui
	Roller brush self-rotation motor(2.2kw): Huarui
	Roller brush lifting motor (0.75kW): Jinwanshun
	AC contacter: Schneider-France
	Control buttons: Schneider/Chint
	Abrasive belt correction sensor: Banner (USA)
	Main bearing: NSK(Japan)

CNC Display Screen

The CNC display screen is one of the core components of the Carbon Steel Deburring Machines, typically used for real-time monitoring and controlling the Carbon Steel deburring process. The main functions of the deburring and brushing machine make operations more intuitive and convenient, allowing for quick setting of different working modes and parameters, real-time monitoring of the machine's operating status, and recording and storing data.

Roller Brushes

The main function of the carbon steel deburring roller brush is to process the surface of carbon steel workpieces through mechanical action, removing burrs, sharp edges, and oxide layers, while also performing surface grinding and polishing. It improves the surface quality of the workpieces, enhancing flatness and smoothness, and improves the appearance of the workpieces.

Consumables

Abrasive Belt

The main function of the Abrasive Belt in carbon steel deburring machine is to grind and polish the surface of the workpieces using abrasive materials, removing burrs, sharp edges, and rough areas. The Abrasive Belt is typically filled with abrasive materials, and during the deburring process, it comes into contact with the workpiece surface. Through friction, the Abrasive Belt removes burrs and irregularities, improving the surface quality and smoothness of the workpiece.

Roller brushes

The roller brush is one of the key components in the carbon steel deburring machine, primarily used to remove burrs, sharp edges, oxide layers, and other irregular surface defects from carbon steel workpieces through mechanical action. The use of the roller brush significantly improves the surface quality, flatness, and smoothness of the workpieces, laying a solid foundation for subsequent processes such as welding, coating, or assembly.

Comparison of Before and After Deburring

Before deburring:

The workpiece edges are rough with sharp burrs, affecting assembly precision. The surface may have an oxide layer and slight unevenness, which can impact subsequent processing or coating adhesion.

After deburring:

The edges are smooth and burr-free, enhancing product safety. The metal surface becomes more refined and aesthetically pleasing through grinding or brushing. Deburring improves dimensional accuracy, ensuring better assembly quality. Removing the oxide layer facilitates subsequent processes such as welding, painting, and electroplating, improving coating adhesion and durability.

XDP-800MRRP Machine Parameter

Worktable width	800mm
Maximum load capacity	150kg
Processing thickness	1-100mm
Feeding Speed	1-7m/min
Roller brush size	30030040mm
Dust Removal Efficiency	≥85%

Clients’ Deburring Cases

A customer was using a 6kW laser cutting machine to process 20mm thick carbon steel plates, which resulted in heavy burrs along the edges, affecting subsequent welding and coating quality. To address this issue, our deburring and chamfering machine equipped with wide abrasive belts and universal rotary brushes was used for testing. In a single pass, the machine efficiently removed the burrs from the thick plates, while simultaneously achieving uniform edge chamfering and a brushed surface finish. The results showed smooth, burr-free edges and a significantly improved surface appearance. The customer was highly satisfied with the outcome, noting a substantial improvement in both efficiency and consistency for thick plate processing. The machine supports flexible parameter adjustments and is ideal for deburring and surface finishing of various thick metal materials.